{"id":14544,"date":"2025-03-25T07:21:24","date_gmt":"2025-03-25T07:21:24","guid":{"rendered":"https:\/\/www.air-classifier-mill.com\/?p=14544"},"modified":"2025-03-25T07:26:11","modified_gmt":"2025-03-25T07:26:11","slug":"advantages-and-disadvantages-of-air-classifier-mill-in-processing-carbon-black","status":"publish","type":"post","link":"https:\/\/www.air-classifier-mill.com\/cs\/advantages-and-disadvantages-of-air-classifier-mill-in-processing-carbon-black\/","title":{"rendered":"V\u00fdhody a nev\u00fdhody vzduchov\u00e9ho t\u0159\u00eddi\u010de p\u0159i zpracov\u00e1n\u00ed saz\u00ed"},"content":{"rendered":"

Vzduchov\u00fd t\u0159\u00eddi\u010dov\u00fd ml\u00fdn je vysoce \u00fa\u010dinn\u00e9 za\u0159\u00edzen\u00ed na zpracov\u00e1n\u00ed saz\u00ed a integruje mlet\u00ed a t\u0159\u00edd\u011bn\u00ed. N\u00e1sleduje anal\u00fdza jeho v\u00fdhod a nev\u00fdhod p\u0159i zpracov\u00e1n\u00ed saz\u00ed:<\/p>

\"\"<\/figure>

<\/p>

1. V\u00fdhody<\/strong><\/h2>

<\/p>

\u2014 P\u0159esn\u00e1 kontrola velikosti \u010d\u00e1stic<\/strong><\/h3>

V\u00fdroba ultrajemn\u00e9ho pr\u00e1\u0161ku s D97 \u2264 10\u03bcm je dosa\u017eena pomoc\u00ed vysokorychlostn\u00edho rota\u010dn\u00edho t\u0159\u00eddic\u00edho kotou\u010de (rychlost ot\u00e1\u010den\u00ed m\u016f\u017ee dos\u00e1hnout 10 000 \u2013 30 000 ot.\/min.). Mezit\u00edm je \u00fa\u010dinnost klasifikace vysok\u00e1 jako 85% \u2013 95%, co\u017e sni\u017euje nadm\u011brn\u00e9 mlet\u00ed a zbytky hrub\u00fdch \u010d\u00e1stic.<\/p>

To m\u016f\u017ee vyhov\u011bt aplika\u010dn\u00edm pot\u0159eb\u00e1m saz\u00ed ve \u0161pi\u010dkov\u00fdch oblastech, jako jsou inkousty a lithiov\u00e9 baterie vodiv\u00e1 \u010dinidla<\/a>.<\/p>

\"\"<\/figure>

<\/p>

\u2014 Vhodn\u00e9 pro materi\u00e1ly citliv\u00e9 na teplo<\/strong><\/h3>

D\u00edky chladic\u00edmu efektu proud\u011bn\u00ed vzduchu m\u016f\u017ee b\u00fdt vstupn\u00ed teplota < 60 \u2103, co\u017e zabra\u0148uje saz\u00edm p\u0159ed vysokoteplotn\u00ed oxidac\u00ed nebo struktur\u00e1ln\u00edm po\u0161kozen\u00edm (\u0161etrn\u011bj\u0161\u00ed ne\u017e mechanick\u00e9 ml\u00fdny).<\/p>

D\u00edky tomu je vzduchov\u00fd t\u0159\u00eddi\u010dov\u00fd ml\u00fdn vhodn\u00fd pro produkty citliv\u00e9 na teplo, jako jsou saze s vysok\u00fdm obsahem pigmentu a \u0161pi\u010dkov\u00e9 produkty tmel <\/a>saze.<\/p>

\u2014 N\u00edzk\u00e1 kontaminace a vysok\u00e1 \u010distota <\/strong><\/h3>

\u2460 Pou\u017eit\u00ed brou\u0161en\u00ed vzduchov\u00fdm odpru\u017een\u00edm eliminuje p\u0159\u00edm\u00fd kontakt mezi mechanick\u00fdmi \u010d\u00e1stmi a materi\u00e1ly a sni\u017euje tvorbu prachu.<\/p>

\u2461 Kritick\u00e9 sou\u010d\u00e1sti (klasifika\u010dn\u00ed kolo a vodic\u00ed krou\u017eek atd.) jsou pota\u017eeny keramick\u00fdm\/karbid k\u0159em\u00edku <\/a>aby se zabr\u00e1nilo kontaminaci kovov\u00fdmi ionty a obsah \u017eeleza m\u016f\u017ee b\u00fdt <10 ppm.<\/p>

\u2462Vhodn\u00e9 pro vysoce \u010dist\u00e9 materi\u00e1ly, jako jsou z\u00e1porn\u00e9 elektrody lithiov\u00e9 baterie, elektronick\u00e9 sou\u010d\u00e1stky a farmaceutick\u00e9 meziprodukty.<\/p>

\u2014 Vysok\u00e1 efektivita zpracov\u00e1n\u00ed <\/strong><\/h3>

Konstrukce bez s\u00edta zabra\u0148uje probl\u00e9mu ucp\u00e1v\u00e1n\u00ed s\u00edta u tradi\u010dn\u00edch mechanick\u00fdch ml\u00fdn\u016f.<\/p>

2. Nev\u00fdhody<\/strong><\/h2>

<\/p>

\u2014 Vysok\u00e1 spot\u0159eba energie<\/strong><\/h3>

Ml\u00fdn vzduchov\u00e9ho t\u0159\u00eddi\u010de spol\u00e9h\u00e1 na vysokorychlostn\u00ed proud\u011bn\u00ed vzduchu (obvykle >200 m\/s), aby bylo dosa\u017eeno odpru\u017een\u00ed a klasifikace materi\u00e1lu. Ve srovn\u00e1n\u00ed s mechanick\u00fdmi ml\u00fdny (jako je kulov\u00fd ml\u00fdn a Raymond\u016fv ml\u00fdn) je spot\u0159eba energie na jednotku produktu vy\u0161\u0161\u00ed (asi 1,5-2kr\u00e1t vy\u0161\u0161\u00ed ne\u017e u mechanick\u00fdch ml\u00fdn\u016f).<\/p>

\u2014 Vysok\u00e9 n\u00e1klady na \u00fadr\u017ebu<\/strong><\/h3>

P\u0159esto\u017ee jsou povlaky z keramiky\/karbidu k\u0159em\u00edku odoln\u00e9 proti opot\u0159eben\u00ed, po dlouhodob\u00e9m provozu se st\u00e1le opot\u0159ebov\u00e1vaj\u00ed. Jejich \u017eivotnost je asi 2000-5000 hodin a n\u00e1klady na v\u00fdm\u011bnu dosahuj\u00ed a\u017e 15%-25% p\u016fvodn\u00ed hodnoty za\u0159\u00edzen\u00ed.<\/p>

\u2014 Procesn\u00ed omezen\u00ed<\/strong><\/h3>

Po\u017eadavky na p\u0159ed\u00fapravu surovin jsou vysok\u00e9: saze mus\u00ed b\u00fdt nejprve nahrubo rozdrceny na m\u00e9n\u011b ne\u017e 1 mm mechanick\u00fdm mlec\u00edm nebo drt\u00edc\u00edm za\u0159\u00edzen\u00edm, jinak se snadno ucpe t\u0159\u00eddic\u00ed kotou\u010d.<\/p>

3. Hlavn\u00ed aplikace saz\u00ed po zpracov\u00e1n\u00ed vzduchov\u00fdm t\u0159\u00eddi\u010dem <\/strong><\/h2>

<\/p>

Aplika\u010dn\u00ed pole<\/strong><\/td>Popis po\u017eadavku<\/strong><\/td><\/tr>
Materi\u00e1ly z\u00e1porn\u00fdch elektrod lithiov\u00e9 baterie<\/td>Vysoce \u010dist\u00e9 saze, obsah \u017eeleza <5ppm<\/td><\/tr>
Guma pneumatiky <\/td>Ultra jemn\u00e9 saze (D50\uff1c20\u03bcm), zlep\u0161uj\u00edc\u00ed pevnost a odolnost proti opot\u0159eben\u00ed<\/td><\/tr>
Inkoust \/ barva<\/td>Vysok\u00e1 dispergovatelnost, jednotn\u00e1 velikost \u010d\u00e1stic, optimalizovan\u00e1 \u010dernost a lesk<\/td><\/tr><\/tbody><\/table><\/figure>

<\/p>

Qingdao Epic Powder Machinery Co., Ltd. <\/a>je za\u0159\u00edzen\u00ed na zpracov\u00e1n\u00ed pr\u00e1\u0161ku v\u00fdrobce<\/a> s bohat\u00fdmi zku\u0161enostmi a technickou akumulac\u00ed. Na\u0161e produkty zahrnuj\u00ed brusn\u00e1 za\u0159\u00edzen\u00ed, klasifika\u010dn\u00ed za\u0159\u00edzen\u00ed, modifika\u010dn\u00ed za\u0159\u00edzen\u00ed a souvisej\u00edc\u00ed pomocn\u00e1 za\u0159\u00edzen\u00ed.<\/mark><\/p>

\"\"<\/figure>

<\/p>

Vzduchov\u00fd t\u0159\u00eddi\u010dov\u00fd ml\u00fdn je jedn\u00edm z na\u0161ich produkt\u016f, v\u010detn\u011b 5 s\u00e9ri\u00ed: MJW-W<\/a>, MJW-L,<\/a> MJW-A<\/a>, MJL-W<\/a> a Laboratorn\u00ed vzduchov\u00fd t\u0159\u00eddi\u010dov\u00fd ml\u00fdn<\/a><\/mark>, s dobrou kvalitou a konkurenceschopn\u00fdmi cenami. Pokud pot\u0159ebujete vzduchov\u00fd t\u0159\u00eddi\u010dov\u00fd ml\u00fdn pro zpracov\u00e1n\u00ed saz\u00ed nebo jin\u00fdch materi\u00e1l\u016f nebo pot\u0159ebujete jin\u00e9 za\u0159\u00edzen\u00ed na zpracov\u00e1n\u00ed pr\u00e1\u0161ku, pros\u00edm kontaktujte n\u00e1\u0161 person\u00e1l <\/a>p\u0159\u00edmo v\u00e1m poskytneme komplexn\u00ed \u0159e\u0161en\u00ed od v\u00fdb\u011bru za\u0159\u00edzen\u00ed, n\u00e1vrhu sch\u00e9matu a\u017e po instalaci a uveden\u00ed do provozu a poprodejn\u00ed servis.<\/p>

T\u011b\u0161\u00edme se na spolupr\u00e1ci s v\u00e1mi a up\u0159\u00edmn\u011b douf\u00e1me, \u017ee p\u0159isp\u011bjeme k rozvoji va\u0161eho podnik\u00e1n\u00ed.<\/p>","protected":false},"excerpt":{"rendered":"

Vzduchov\u00fd t\u0159\u00eddi\u010dov\u00fd ml\u00fdn je vysoce \u00fa\u010dinn\u00e9 za\u0159\u00edzen\u00ed na zpracov\u00e1n\u00ed saz\u00ed a integruje mlet\u00ed a t\u0159\u00edd\u011bn\u00ed. N\u00e1sleduje anal\u00fdza jeho v\u00fdhod a nev\u00fdhod p\u0159i zpracov\u00e1n\u00ed saz\u00ed: [\u2026]<\/p>","protected":false},"author":1,"featured_media":14549,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center 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