{"id":14554,"date":"2025-03-27T08:43:24","date_gmt":"2025-03-27T08:43:24","guid":{"rendered":"https:\/\/www.air-classifier-mill.com\/?p=14554"},"modified":"2025-03-27T08:47:27","modified_gmt":"2025-03-27T08:47:27","slug":"brief-analysis-on-the-materials-of-classifying-wheel-in-air-classifier-mill","status":"publish","type":"post","link":"https:\/\/www.air-classifier-mill.com\/id\/brief-analysis-on-the-materials-of-classifying-wheel-in-air-classifier-mill\/","title":{"rendered":"Bahan-Bahan Roda Klasifikasi di Pabrik Klasifikasi Udara"},"content":{"rendered":"

Perkenalan<\/strong><\/h2>

Seperti yang kita ketahui, roda pengklasifikasi merupakan komponen inti dari pabrik pengklasifikasi udara. Materialnya secara langsung memengaruhi ketahanan aus, akurasi klasifikasi, dan jangkauan aplikasi peralatan. Artikel ini akan menganalisis kelebihan dan kekurangan roda pengklasifikasi dari berbagai material berdasarkan skenario aplikasi aktual. Kami akan merasa terhormat jika roda ini dapat berperan sedikit dalam mengoptimalkan efisiensi dan biaya peralatan Anda.<\/p>

\"\"<\/figure>

<\/p>

Fungsi dan kebutuhan material roda klasifikasi<\/strong><\/h2>

Roda klasifikasi adalah "jantung" dari pabrik klasifikasi udara. Roda ini mencapai pemisahan partikel yang tepat melalui putaran kecepatan tinggi, dan materialnya harus memenuhi sifat-sifat utama berikut:<\/p>

Ketahanan aus yang tinggi:<\/strong> Tahan terhadap benturan dan gesekan material, sehingga memperpanjang masa pakai.<\/p>

Klasifikasi presisi tinggi:<\/strong> Hasil akhir permukaan yang tinggi, untuk mengurangi penggumpalan partikel dan meningkatkan akurasi kontrol ukuran partikel.<\/p>

Stabilitas kimia:<\/strong> Ketahanan korosi yang kuat, untuk menghindari kontaminasi material.<\/p>

Kekuatan mekanis<\/strong>: Menahan gaya sentrifugal putaran kecepatan tinggi (kecepatan dapat mencapai 6000rpm).<\/p>

Bahan utama dan analisis aplikasi<\/strong><\/h2>

<\/p>

1. Zirkonia (ZrO\u2082)<\/a><\/strong><\/h3>

<\/p>

Fitur<\/strong><\/h4>

\u00b7 Kekerasan HRA 88-90, ketahanan aus 3-5 kali lipat dari alumina.<\/p>

\u00b7 Kepadatan 6,0 g\/cm\u00b3, ketahanan benturan sangat baik.<\/p>

\u00b7 Sifat kimianya yang kuat, tidak ada risiko kontaminasi logam.<\/p>

\u00b7 Biaya tinggi (sekitar 3-5 kali lipat biaya alumina).<\/p>

Aplikasi umum<\/strong><\/h4>

\u2013 Bahan baterai litium: Klasifikasi presisi tinggi prekursor terner dan litium besi fosfat (D97\u22645\u03bcm).<\/p>

\u2013 Keramik elektronik: Klasifikasi ultra-halus substrat alumina dan bahan dielektrik MLCC.<\/p>

\u2013 Obat-obatan dan makanan: Bahan dengan persyaratan kemurnian tinggi, seperti antibiotik<\/a> Dan pati<\/a>.<\/p>

2. Alumina (Al\u2082O\u2083)<\/a><\/strong><\/h3>

<\/p>

Fitur<\/h4>

\u00b7 Kekerasan HRA 85-87, ketahanan aus sedang.<\/p>

\u00b7 Kepadatan 3,8g\/cm\u00b3, konduktivitas termal tinggi (30W\/(m\u30fbK)).<\/p>

\u00b7 Biaya rendah (sekitar 1\/3 dari zirkonia).<\/p>

\u00b7 Tahan suhu tinggi \u22641600\u2103.<\/p>

\"\"<\/figure>

<\/p>

Aplikasi umum<\/strong><\/h4>

\u2013 Bahan baku keramik: Klasifikasi feldspar dan pasir kuarsa skala besar.<\/p>

\u2013 Industri bahan bangunan: Pengendalian ukuran partikel konvensional pada semen dan bahan tahan api.<\/p>

\u2013 Komponen pembuangan panas: Persyaratan pembuangan panas yang efisien dari substrat elektronik.<\/p>

3. Karbida silikon (SiC)<\/a><\/strong><\/h3>

<\/p>

Fitur<\/strong><\/h4>

\u00b7 Kekerasan HRA 90-92, ketahanan aus tertinggi.<\/p>

\u00b7 Kepadatan 3,2 g\/cm\u00b3, ketahanan korosi yang sangat baik.<\/p>

\u00b7 Biaya sangat tinggi (sekitar 5-8 kali lipat biaya zirkonium oksida).<\/p>

Aplikasi umum<\/strong><\/h4>

\u2013 Material super keras: Penggilingan dan pemeringkatan berlian dan korundum.<\/p>

\u2013 Bidang khusus: kedirgantaraan, militer, dan skenario permintaan tinggi lainnya.<\/p>

4. Bahan logam (seperti baja tahan karat)<\/strong><\/h3>

<\/p>

Fitur<\/strong><\/h4>

\u00b7 Kekuatan tinggi, mudah diproses dan dibentuk.<\/p>

\u00b7Baja biasa memiliki ketahanan aus yang lebih baik daripada paduan aluminium, tetapi lebih lemah dari keramik (seperti zirkonia).<\/p>

\u00b7 Biaya relatif rendah.<\/p>

\"\"<\/figure>

<\/p>

Aplikasi umum<\/strong><\/h4>

Bahan bangunan: Klasifikasi klinker semen, abu terbang, dan bedak talk, dll.<\/p>

Industri kimia: Klasifikasi partikel resin dan kalsium karbonat (material baja tahan karat diperlukan untuk ketahanan terhadap korosi).<\/p>

Bidang perlindungan lingkungan: Klasifikasi abu pembakaran limbah (diperlukan perawatan ketahanan aus permukaan).<\/p>

Siklus pemeliharaan referensi klasifikasi roda<\/strong><\/h2>
Proyek Pemeliharaan<\/strong><\/td>Sehari-hari<\/strong><\/td>Bulanan<\/strong><\/td>Tahunan<\/strong><\/td><\/tr>
Pembersihan permukaan<\/td>\u221a<\/td> <\/td> <\/td><\/tr>
Pemeriksaan bilah<\/td>\u221a<\/td> <\/td> <\/td><\/tr>
Pengencangan baut<\/td>\u221a<\/td> <\/td> <\/td><\/tr>
Pengisian ulang pelumasan<\/td>\u221a<\/td> <\/td>Penggantian lengkap<\/td><\/tr>
Uji keseimbangan dinamis<\/td> <\/td>\u221a<\/td>\u221a<\/td><\/tr>
Deteksi keausan<\/td> <\/td>\u221a<\/td>\u221a<\/td><\/tr><\/tbody><\/table><\/figure>

Kesimpulan<\/strong><\/h2>

Singkatnya, roda klasifikasi yang terbuat dari berbagai material menunjukkan karakteristik yang berbeda dan skenario aplikasi yang spesifik. Dalam aplikasi praktis, pemilihan material roda klasifikasi perlu mempertimbangkan secara komprehensif sifat material, persyaratan klasifikasi, dan biaya. Kami percaya bahwa, di masa mendatang, pengembangan material komposit akan semakin menyeimbangkan kinerja dan biaya, mendorong kecerdasan dan efisiensi tinggi pabrik pengklasifikasi udara.<\/p>

\"\"<\/figure>

Qingdao Epic Powder Machinery Co., Ltd.<\/a><\/strong> adalah peralatan pengolahan bubuk pabrikan <\/a>dengan pengalaman yang kaya dan akumulasi teknis.<\/p>

Produk kami meliputi:<\/mark><\/em><\/strong>
Pabrik: <\/strong>ball mill, air classifier mill, roller mill, jet mill, impact mill, dan lain-lain.
Klasifikasi: <\/strong>5 jenis pengklasifikasi udara, HTS, ITC, CTC, MBS dan TDC.
Peralatan modifikasi<\/strong>: pengubah pin-mill, pengubah three-rotor-mill, dan pengubah turbo-mill.
Peralatan bantu terkait<\/strong>: kabinet kontrol, filter kantong, kipas hisap, dll.<\/p>

Satu pelanggan, satu desain<\/strong><\/em><\/em><\/p>

Mesin pengklasifikasi udara adalah salah satu produk kami. Mesin ini mencakup 5 seri: MJW-W<\/a>, MJW-L<\/a>, MJW-A<\/a>, <\/a><\/em>MJL-W<\/a> Dan Pabrik pengklasifikasi udara laboratorium<\/a>. <\/strong>Sesuai dengan kebutuhan pelanggan dan karakteristik material yang berbeda, kami akan memilih solusi yang berbeda untuk Anda, solusi terpadu mulai dari pemilihan peralatan, desain solusi hingga pemasangan dan komisioning, dan layanan purna jual. <\/p>

Jika Anda membutuhkan pabrik pengklasifikasi udara atau peralatan pengolahan bubuk lainnya, silakan hubungi staf kami<\/a> secara langsung, kami siap melayani Anda kapan saja.  <\/p>

Kami sungguh-sungguh berharap peralatan kami dapat memberi kontribusi terhadap pengembangan perusahaan Anda. <\/p>","protected":false},"excerpt":{"rendered":"

Pendahuluan Seperti yang kita ketahui, roda pengklasifikasi merupakan komponen inti dari pabrik pengklasifikasi udara. Materialnya secara langsung memengaruhi ketahanan aus, akurasi klasifikasi, dan jangkauan aplikasi peralatan. Ini [\u2026]<\/p>","protected":false},"author":1,"featured_media":14557,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center 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